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Case Studies

Real-world industrial heat recovery projects with verified energy savings

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Flue Gas Heat Recovery Upgrade for 2×220t/h CFB Boilers
Power & Energy 2025

Flue Gas Heat Recovery Upgrade for 2×220t/h CFB Boilers

Installed flue gas-to-water heat recovery units on two 220t/h CFB boilers. Reduced exhaust temperature from 175°C to 82°C. Annual coal saving: 6,800 tons. Payback period: 1.8 years.

Jinan, Shandong
6,800 tons coal/year
Reactor Discharge Cooling System for Fine Chemical Plant
Chemical & Petrochemical 2025

Reactor Discharge Cooling System for Fine Chemical Plant

Designed all-welded plate heat exchanger cooling system to cool reactor discharge from 120°C to 38°C. Cooling capacity: 4×850kW. Significantly improved product quality stability.

Zibo, Shandong
120 tons water/day
Steam Condensate Waste Heat Recovery for Food Company
Food & Beverage 2025

Steam Condensate Waste Heat Recovery for Food Company

Used hygienic detachable plate heat exchangers to recover 85°C steam condensate waste heat for preheating boiler feed water. Annual natural gas saving: 2.1 million Nm³. Cost saving: ~¥5.2M/year.

Weifang, Shandong
2.1M Nm³ gas/year
Tunnel Kiln Flue Gas Waste Heat Utilization for Building Materials
Building Materials 2024

Tunnel Kiln Flue Gas Waste Heat Utilization for Building Materials

Installed tubular air preheater in tunnel kiln flue duct. Uses 280°C flue gas to preheat combustion air to 180°C. Fuel savings: 12%. Annual coal saving: 2,100 tons.

Linyi, Shandong
12% fuel, 2,100 tons coal/year
Stenter Exhaust Gas Heat Recovery for Textile Dyeing Plant
Textile & Dyeing 2024

Stenter Exhaust Gas Heat Recovery for Textile Dyeing Plant

Installed finned tube waste heat recovery units on 6 stenter exhaust ducts. Recovered 200°C exhaust heat for fresh air heating. Annual natural gas saving: 1.55M Nm³.

Ji'ning, Shandong
1.55M Nm³ gas/year
Cleanroom HVAC Heat Recovery for GMP Pharmaceutical Plant
Pharmaceutical & Medical 2025

Cleanroom HVAC Heat Recovery for GMP Pharmaceutical Plant

Integrated sanitary cross-flow plate heat recovery modules in AHU systems for a GMP cleanroom. Heat recovery efficiency: 72%. Annual electricity saving: 860,000 kWh.

Tai'an, Shandong
860,000 kWh/year
Free Cooling Heat Exchange System for Large Data Center
Data Center 2025

Free Cooling Heat Exchange System for Large Data Center

Installed 4 large detachable plate heat exchangers as free cooling units. 2,800 hours/year of free cooling operation. PUE reduced from 1.52 to 1.41.

Jinan, Shandong
3.2M kWh/year, PUE 1.52→1.41